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maxon’s Ceramic department.

Ceramic can be used where other materials fail. The advantages of using this customisable component is found in its mechanical strength, exceptional insulation properties, high resistance to corrosion, ability to withstand extreme temperatures and chemicals, durability and wear-resistant properties.

At their state of the art manufacturing site in Sexau, Germany, maxon Group develops customisable CIM (Ceramic Injection Moulding) components. Working with the latest technology and incorporating the 20 plus years of experience in Powder Injection Moulding (PIM) maxon uses the most up to date CAD technology and finite element calculation.

The ceramic department works across technology found in watches and mechanical clocks, measurement technology such as sensor housing for flow meters, audio equipment including headphones and bearings for high-end record players, industrial automation and machinery, medical industry for example in Endoscopes, and of course, DC motors.

In DC motor technology, the limitations of traditional materials become evident where environmental conditions are extreme. Ceramic is particularly suited to the harsh conditions found in salt water.  For example customised underwater drives require saltwater resistant materials. maxon ceramic spindles work with virtually no slip-stick effect, are corrosion resistant, robust, wear resistant and have excellent efficiency.

For more information visit the maxon ceramic page

maxon motor Australia tel. +61 2 9457 7477.

Brushless DC motors for the oil & gas sector

The recovery of natural gas and petroleum requires constant innovation and updated technology. The technology used for deep drilling processes are exposed to extreme environmental conditions. Temperatures of 200+°C, high pressure and extreme shock and vibration. Brushless DC motor technology from maxon Group is found in various drilling applications, hydraulic valve control, communication mechanisms and measuring instrumentation.

Read more on maxon Group Australia’s website or call +61 2 9457 7477.

 

maxon collaborate in a world first: mining on the moon

maxon Group Australia are excited to announce their collaboration with innovative Australian space company, Space Industries, to develop new mining technologies on the moon.

It’s not every day you receive an inquiry to help build a rover that will mine the surface of the moon. When maxon was contacted by Space Industries CEO, Joshua Letcher, with this exact query, a remarkable collaboration was born.

Specialising in the development of lunar and space mining vehicles, subsystems and systems for space systems, in a world-first, Space Industries are designing and developing revolutionary technology: a rover to mine elements on the lunar surface. “Space Industries are leading the way in space mining by focusing on gas production to produce resources that will sustain life on the Moon and other planets, along with producing Helium-3 for use in Medical and Energy industries on Earth” said Letcher. Soon to be located at Australia’s only dedicated Space Precinct at Perth Airport in WA, Space Industries have strategically positioned themselves amongst other leading global companies involved in civil engineering and research & development within the sector.

It was maxon’s long-standing involvement working with agencies such as NASA, NASA’s Jet Propulsion Laboratory and European Space Agency, amongst others, that prompted Joshua Letcher to call maxon. maxon DC motors, drives systems and sensor technologies have already been used to drive several Mars rovers and withstood the conditions there. The DC motors resist brutal temperature changes, dust, dirt and storms. They are also built to survive a dynamic entry, descent and landing sequence as well as the harsh daily conditions on the moon. maxon Managing Director, Brett Motum, said “we are thrilled to be a part of not only an Australian first, but a world-first, invention that is going to redefine the term sustainable energy, open up exciting possibilities within the medical and energy sectors and of course, put Australia on the global Space map”.

It’s this type of application that sits at the heart of maxon – working with companies who share the same passion for innovation, technology and development of pioneering inventions. Particularly those that help to shape the future of this planet and perhaps even sustain life on the moon.

For further information please contact maxon Group Australia tel. +61 2 9457 7477 or Space Industries moon@spaceindustries.com.au

Hollow shaft right angle brushless DC gearmotor

New industrial series IP65 hollow shaft right angle gearmotor.

Featuring high power density this 60mm diameter 400W 48V brushless DC motor and right angle helical bevel gear combination can deliver 25Nm of torque. Loads can be mounted traditionally via keyway or coupling and also through-shaft clamp collar fittings can be used. The brushless DC motor’s rear cable entry housing contains a 5000cpt 3 channel encoder and a DC holding brake for safety critical power failure load holding. Two different 48V windings allow for high speed and low current preferences making control selection easy and cost effective. All surfaces are gasketed, all bearings are rubber sealed and cables are grommeted for industrial operation in harsh environments making the drive particularly suitable for oil and gas, mining and agriculture applications.

For more information please contact maxon motor Australia tel. + 61 2 9457 7477.

2017: a year of record growth for the maxon motor group

Global DC motor and drive specialist maxon motor has recorded growth across innovation, markets, revenue and production in 2017.

Sachseln/Obwalden (Switzerland) – The maxon motor group accomplished record revenues in 2017reporting a rise by 8.6% to CHF 459 million (up from CHF 422.5 million in the previous year). All markets contributed to the growth. Cash flow increased to just under CHF 50 million (up from 41.7 million). The number of employees globally increased to 2577. At a 40% revenue share, medical technology continues to be the strongest sector, followed by industrial automation at 28%. With R&D investments of CHF 34 million and more than 360 employees in our R&D sites worldwide, maxon has succeeded in bringing more than 20 new motors and gearheads to market and expand the company’s position as a leading manufacturer of high-quality drive components and systems. maxon looks to the future with confidence.

The impetus of growth behind maxon is mainly from the innovative precision DC motors and drives with high efficiency as well as the matching electronics for controlling complex motion sequences. The company produces in Sachseln/CH, Sexau/GER, Veszprém/HU, Cheonan/South Korea, and soon at its new factory in Taunton near Boston/USA. In addition to the sites above, R&D facilities are also located in China, France, and the Netherlands.

Growth in all markets worldwide

The biggest market in Europe is Germany, followed by Switzerland and the UK. Italy and the Iberian peninsula also grew markedly. After some years of stagnation, a strong growth has also picked up in the US. In Asia, maxon achieved new records in Japan, South Korea and Taiwan. In China, maxon has seen double-digit growth over the past years. “The revenue increase by 100 million over four years has posed a great challenge to us as a company in regard to quality and service. Owing to our highly trained employees, we have been able to master this challenge successfully,” says majority shareholder Karl-Walter Braun.

20 + new products released in 2017 alone

One in seven maxon employees works in research and development. As a result of these steadily expanding capabilities, maxon launched more than 20 new electric motors, gearheads, encoders and controllers in the past year. In aerospace, the motors work at temperatures as low as -130°C, while ESA’s Mercury Planetary Orbiter space probe has to withstand temperatures of more than 350°C on its flight toward the sun. In 2020, high-performance maxon motors will be used in two rover missions by ESA and NASA, after having run for more than 15 years in the hostile Mars environment despite a scheduled service life of only a few weeks.

“Our ‘Mission 2020’ strategy for growth, which we launched years ago with the goal of achieving forward integration of drive systems, is showing some initial success,” says Eugen Elmiger, CEO of maxon motor group. “For example, we’ve been able to secure a large order for pump systems to reduce nitrous gas emissions in Diesel cars in the highly competitive automotive market. We also drove forward the development of complete surgical power tools, as well as micro-pump systems used in minimal invasive cardiac surgery.” Eugen Elmiger also expects healthy growth for the user-friendly and efficient high-performance multi-axis controllers made by zub, a company acquired by maxon last year.

Looking ahead: a strong start

The first months of the new year were characterised by strong growth across the group. Pending orders and revenues exceed the figures of the previous year. Due to the overall economic development, the company expects growth to slow down somewhat in the second half of the year. “We will approach further expansion with the necessary caution,” says Karl-Walter Braun.

For further information please contact maxon motor Australia tel. +61 2 9457 7477.

Powerful zero backlash servo gear motor.

Brushless DC (BLDC) servomotor, zero backlash gearhead, holding brake and high resolution encoder combination drive offers high torque levels without compromising positioning accuracy.

This servo motor and gearhead combination recently released by maxon motor Australia can produce 364Nm with a peak torque rating at the output of 686Nm. Fitted with both an encoder and a holding brake inside the IP rated motor’s rear enclosure the combination can move heavy loads into position and make sure they stay there. The high acceleration of the brushless DC motor with top grade Neodymium magnets enables a zero to 2600rpm speed change in under 4ms. Being both brushless DC and also slotless gives the motor zero cogging or position detent for smooth position transitions and low speed performance. The solid construction and sealed nature of the motor drive components makes it suitable for mining, food, process control and manufacturing environments. Customisation of the motor and gearhead features is possible and both 24 and 48V DC supplies can be used. The unit is compatible with standard Servoamplifier and position controllers from maxon motor.

For more information contact maxon motor Australia Tel. +61 2 9457 7477.

A lot goes into maxon motors and they go into a lot of things.

First earth, then outer space and now underwater. The new Aquatic division at maxon motor develop DC motor actuators, thrusters and systems for subsea use.

Focused on applications that require reliability and efficiency the new maxon subsea motors use BLDC (brushless DC motors) in pressure compensated oil filled housings. ROV and AUV applications will benefit from maxon motors’ lighter and more powerful new solutions including four new thruster sizes. The MT20, MT30, MT40 and MT70 can be used at depths to 6000 meters with their corresponding maxon pressure compensators. The maxon thrusters for AUV and ROV applications also have the ability to have the propeller geometry optimised for special requirements, or to use the standard propeller geometry that is most efficient in one direction and has approximately 80% in reverse thrust. External componentry of the thrusters are made from titanium or plastic for use in salt water and all parts have been isolated to prevent galvanic reactions.

A dedicated subsea area with data sheets, application solutions and stories from the field can be found by searching for aquaticsolutions.maxonmotor.com or contact maxon motor Australia on +61 2 9457 7477.

New DC motor and drive catalogue

maxon motor have released the digital edition of the new 2017 / 2018 catalogue. Answering the how to’s of motor control it contains valuable motor and motor control reference material.

Containing 480 pages of motor, gearhead and controller information and useful educational material including a technology breakdown, calculation examples and conversion tables the manual is available now for downloading or online reading. New technology listed includes the customisable stainless steel DC motors in 6mm and 8mm. Information on the new very high speed 13mm BLDC brushless DC motor technology that can be sterilised for medical applications. Ultra-small diameter planetary gearing and high speed gearbox designs and the very latest in motion control, explaining modular decentralised DC motor position controllers and high power density DC servo amplifiers.

The link directly to this free information is http://epaper.maxonmotor.com.au/ or contact our Sydney, Australia office on +61 2 9457 7477.

 

NEW! DC motor controller built for Harsh Environments

For applications withstanding tough environments particularly suited to defence, marine, aerospace, scientific research and oil & gas industries.

Excessive humidity, condensation and airborne pollution can cause corrosion, reduce surface resistance, and trigger metal migration. maxon’s new DC servo motor controller is not affected by these conditions, due to the polymer-coated circuit board. Even silicon or lubricant oils do not stick. The controller withstands ambient temperatures from -40 °C to +92 °C. The vibration and shock endurance comply with the high requirements of the Environmental Engineering Considerations & Laboratory Tests (MIL-STD 810F).

This results in a wide range of applications in fields like defence, marine, aerospace, scientific research, oil refineries and automotive systems.

Available to order online from May onwards, the DC motor controller is designed for both brushed and brushless (with Hall sensors) DC motors up to 400 W of continuous power and 750 W of peak power. The Servoamplifier has configurable digital and analogue inputs along with current limits and speed ramp settings.

For more information contact maxon motor Australia on +61 2 9457 7477 or visit our website’s ESCON motor controller page.

Out now! driven app from maxon motor.

Download the App ‘driven’ for access to all maxon motor magazines.

A refreshed and updated version of maxon’s App driven is out now!  Available in the Apple and Google Play stores (and soon to be available on the Windows Store). driven app contains technical information on DC motor systems, up-to-date & hot off the press stories from industries including Industrial automation & Robotics, Medical and Aerospace applications. Improve your know-how in DC motor and drive technology.

Available in English and German. Find us by entering “driven” and “maxon” in the search field.

For application assistance contact maxon motor Australia on +61 2 9457 7477.

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