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Brushless flat DC motors going to Mars

Brushless motors from maxon motor are again being used by NASA for the Mars 2020 rover.

For critical tasks you need the best quality. The Jet Propulsion Laboratory have selected nine brushless flat motors from maxon motor for the rover which they intend will take soil samples and seal them in containers for future transport to Earth. Various motion applications are performed. Sample tube holding, the robotic arm, container handling, sample gathering and container sealing. 32mm diameter and 20mm diameter flat brushless motors have been combined with heavy duty 22mm planetary gearheads and modified specifically for the Mars mission in close collaboration with JPL for the difficult conditions experienced with descent, landing, sandstorms and the -130 to +70 degree temperatures.

For information on DC motors and gearheads used in applications operating in harsh environments please contact maxon motor Australia tel. +61 2 9457 7477.

A new year full of innovation for leading DC motor specialist.

Welcome to a new year full of exciting technological innovation. maxon motor will again lead the technology push for the most efficient, powerful and dynamic DC motors, gearboxes and controllers.

maxon motor continued to grow in 2016 achieving new records, the maxon motor factory is better, faster and more organised than ever before and all production sites are being expanded. A renewed global focus and streamlining will increase our organisations efficiency with more access to experts in specific application areas. With our increase in capacity and knowledge we will produce more and more complete systems and highly complex sub-assemblies offering further benefits to our customers.

We are eagerly awaiting the Hannover Messe in Germany where maxon motor will present over 18 new products in the 2017/18 program as well as new products launched on the maxon online configuration platform.

I wish all our Australian and New Zealand customers a prosperous year and look forward to helping you succeed.

Brett Motum,
Managing Director, maxon motor Australia
Tel. +61 2 9457 7477

2016: maxon motor’s year that was.

A year of highlights: maxons involvement in technology and innovation throughout 2016.

For more information please contact maxon motor Australia on tel. +61 2 9457 7477.

maxon introduced MARS (Maxon Advanced Robotics & Systems) a new facility dedicated solely to DC motors in mechatronics drive systems

http://www.maxonmotor.com.au/maxon/view/news/MEDIARELEASE_DC_motors_in_complex_systems

 PIC_300V_brushless_motor195px 300V brushless DC motor for use submerged in oil and designed specifically for Australia’s increasing ROV and subsea market http://www.maxonmotor.com.au/maxon/view/news/MEDIARELEASE_300V_Brushless_DC_motor_Australia
 Thruster_brushless_DC_motor450px maxon released the very popular ROV Thruster Range, with modified control units available for use in water. Including subsea motors, gearheads, thrusters and compensators http://www.maxonmotor.com.au/maxon/view/news/MEDIARELEASE_ROV_Thruster_subsea_motors
 Brushless_frameless_motor_black-195px Brushless frameless flat motors (pancake motors) are available on request in a frameless form. Suitable for high torque and low speed applications http://www.maxonmotor.com.au/maxon/view/news/MEDIARELEASE_Brushless_Frameless_DC_motors_from_maxon_motor_Australia
 10mm_brushless_flat_DC_motor195px A tiny brushless flat DC motor with a diameter of 10mm that achieves speeds of up to 22,000rpm was used in a Space application http://www.maxonmotor.com.au/maxon/view/news/MEDIARELEASE_Very_small_brushless_DC_flat_motor
 BL_DC_MOTOR_2_GH-450px maxon Australia delivered a company first – a right angle spiroid and planetary inline gearhead fitted either end of a brushless DC motor http://www.maxonmotor.com.au/maxon/view/news/MEDREL_Brushless_DC_motor_with_two_2_gearheads
 1024px-Sydney_harbour_bridge_dusk Sydney’s Iconic Harbour Bridge received a climbing robot that inspects areas of the Bridge for disrepair or damage http://www.maxonmotor.com.au/maxon/view/news/MEDIAREL_maxon_DC_Motors_in_climbing_robot_Sydney_Harbour_Bridge_Australia
 epos4-module-24-1 A new DC motor position controller was released. With tiny dimensions of 60mm x 62mm and able to drive both brushed and brushless DC motors up to 1500W with 98% efficiency http://www.maxonmotor.com.au/maxon/view/news/MEDIARELEASE_New_DC_motor_Position_Controller
 EN_Program_2016-17_15cm144dpi The new catalogue was released in May with an unparralled number of new DC motors, gearheads and controllers available http://www.maxonmotor.com.au/maxon/view/news/maxon_launches_unparalleled_number_of_new_DC_drive_systems
 DC_Servo_Linear_Actuation_495px A custom long ball screw linear actuator, driven by a DC servo motor and gearhead, showed maxon motor’s ability to provide tailored solutions http://www.maxonmotor.com.au/maxon/view/news/MEDIARELEASE_DC_servo_linear_actuation
 ECX-450px The first ECX DC motor was delivered to an Australian University. The motor has extremely low noise at very high speeds http://www.maxonmotor.com.au/maxon/view/news/MR_New_line_of_high_speed_brushless_DC_motors
 deakin-herosurg Doctors are able to assess a patient up to 1,000km away thanks to an Australian University and robotics haptic technology http://www.maxonmotor.com.au/maxon/view/news/MEDIARELEASE_DC_motors_in_robots_as_an_extension_of_doctors_arm
 OLYMPUS DIGITAL CAMERA An ROV that takes live video and underwater pictures and streams them directly to your smartphone, tablet or laptop http://www.maxonmotor.com.au/maxon/view/news/MEDREL_ROVs_with_maxon_DC_motors_controlled_from_your_smartphone
 photo450px Australia’s defence industry received a robust right angle DC servo gear motor, for a very demanding application http://www.maxonmotor.com.au/medias/sys_master/root/8820826144798/MEDIARELEASE-Custom-DC-gear-motor-solution.pdf
 Seamor_2 An ROV fitted with maxon DC motors found the largest submarine built in WWII, lying 190 metres below the ocean. These special DC motor combinations can reach depths up (down!) to 6,000m http://www.maxonmotor.com.au/maxon/view/news/PRESSRELEASE_maxon_DC_drives_exploring_depths_up_to_6000m
 Andre walking1 An Israeli company, ReWalk Robotics, developed an Exo-skeleton specifically helping quadriplegic people to walk again. Maxon motors control the movement of the hips and knees http://www.maxonmotor.com.au/maxon/view/news/PRESSRELEASE_maxon_DC_motors_in_Exoskeleton
 Drive.tech drive.tech a new site for innovation by maxon motor was announced! http://drive.tech/
 DC motor Traceability maxon announces a system that tracks and records every component manufactured in maxon DC servo motors http://www.maxonmotor.com.au/maxon/view/news/PRESSRELEASE_DC_servo_motors_tracked
 rental_maxon_bikedrive_team_mr_450px Try before you buy: the maxon motor BIKEDRIVE rental facility opens in Giswil, Obwalden http://www.maxonmotor.com.au/maxon/view/news/PRESSRELEASE_maxon_BIKEDRIVE_test_facility
 ecx_motors New sizes of DC motor and Planetary Gearheads available for configuration through maxon’s online tool http://www.maxonmotor.com.au/maxon/view/news/PRESSRELEASE_new_sizes_of_DC_motor_configurable_online
 ec60mm-brushless-dc-motor-495px A unique DC motor and gearhead combination was developed for an Australian customer providing solutions for robotic rehabilitation http://www.maxonmotor.com.au/maxon/view/news/PRESSRELEASE_DC-motor-with-right-angle-gear-and-planetary-gear
 mt40_450px For use in subsea applications, maxon’s MT-30 thruster is pressure tolerant up to 6,000 meters with oil compensation. The propeller is modified for low noise operation. Other features include: Maximum bollard thrust of 10kgs, Voltage of 27 and weighs slightly over 900gms http://www.maxonmotor.com.au/maxon/view/news/PRESSRELEASE_maxon_thruster_with_DC_motors
 deakin-herosurg A surgical robot gives surgeons the ability to perform microsurgery from thousands of kilometres away, with an added sense of touch http://www.maxonmotor.com.au/maxon/view/news/PRESSRELEASE-HeroSurg-Robot-with-maxon-DC-motors
 mt30 maxon motor updated their subsea thruster – three sizes received updated performance levels, being the 20, 30 and 40mm diameter units http://www.maxonmotor.com.au/maxon/view/news/PRESSRELEASE-Brushless-DC-Subsea-thruster-update
 ecx_motors maxon motor added sterilisable brushless DC motors and gearheads to their online configurator http://www.maxonmotor.com.au/maxon/view/news/More-to-choose-from-with-maxons-online-custom-design-tool
 driven_0216_cover_450px maxon released driven, their bi-annual magazine that focused on developments in the medical industry http://www.maxonmotor.com.au/maxon/view/news/DC-motors-in-medical-technology
 ecx-speed-and-standard-new-motors Maxon release two new varieties of brushless DC motor – the ECX SPEED 16 and ECX SPEED High-Power DC motors http://www.maxonmotor.com.au/maxon/view/news/New-high-speed-brushless-DC-motors-from-maxon

Mars Rovers: up-close and personal.

Maxon motor built models of the Mars Rovers Sojourner, Opportunity and ExoMars for a Space exhibit at the Swiss Museum of Transport.

The Swiss Museum of Transport in Lucerne is updating their Space exhibition. With maxon motor trainee help, the exhibit features complete 1:1 scale models of the Mars Rovers Sojourner, Opportunity and ExoMars. The models have moving parts including the camera head and drilling units. Visitors at the Swiss Museum can get an up-close look at the outer space technology and even take a selfie with a Mars Rover.

Maxon motor manufactured 35 DC motors and drives in the real Opportunity Rover that survived 10+ years on Mars. As well, at their headquarters in Sachseln, maxon assembled parts of the ExoMars Rover including modules that drive the vehicle and are responsible for the steering. The ExoMars is due for launch in 2020.

For similar stories to this you can view maxon’s driven magazine online, or for information on outer space technology please contact maxon motor Australia on Tel. +61 2 9457 7477.

driven_0216_cover_450px

For more stories similar to this one visit maxon motor’s driven magazine available on-line at maxonmotor.com.au © maxon motor

maxon DC servo motors’ quality control system equals reliability you can trust.

A system that tracks and records every component manufactured in maxon DC servo motors.

How does maxon motor guarantee the top quality DC motors, gearheads and accessories that we manufacture? We hold ourselves accountable and our suppliers accountable. To ensure that only the best will do we implement quality control systems to track and trace 95% of the components used in our DC servo motors and drive systems. The tracking system meets customer and Standard Certification (EN 9100, ISO 9001, ISO 13485, ISO 14001) requirements.

maxon DC motors are found in applications across industries such as medical, aerospace, industrial automation & robotics, instrumentation & inspection, consumer and oil & gas X_Drives_310px

The new maxon motor series X drives. © 2016 maxon motor ag.

 

drive.tech: maxon motors’ new site for innovation.

Advancements in drive technology, news items, blogs and stories come together on the drive.tech website created by maxon motor.

The leading manufacturer of DC motors and drive systems has created a new site for technology enthusiasts. Regularly updated to include projects supported by maxon motor, the latest hi-tech trends, global and robotic inventions, advances in medical applications or MARS / Space expeditions. Experts from within maxon motor share their knowledge as well as application examples showcasing the abilities of maxon DC motor capabilities.

For more information visit drive.tech or call +61 2 9457 7477.

maxon motor looking ahead with confidence.

A look at 2015 performance so far and future direction of the DC drive specialist.

Speaking at the annual press conference, Dr. Karl-Walter Braun (Majority Shareholder of maxon motor ag) and Eugen Elmiger (CEO) revealed that so far, the 2015 financial year revenues increased by 6% totalling more than CHF 400 million for the first time. maxon introduced several new products including the ECX-Speed motors, able to reach speeds up to 120,000 rpm and configurable online. Other new products include the ultra-compact brushless 4mm DC motor with medical approvals, powerful High Torque ECX motors and the EPOS4 positioning controllers.

The new Aerospace division was created “Our highly specialised team solves complex challenges for demanding customers who value extreme reliability in their drives” said Karl-Walter Braun.

The strongest market for maxon remained in Medical technology, industrial automation and robotics and aerospace. maxon DC drives are found in many and varied applications, for example, space missions to Mars, surgical tools or humanoid robots.

Technology and investment in R&D remain a priority. maxon has partnered in several customer projects involving complex system solutions that, in addition to drives, also required software development. “Under this aspect, the ExoMars project by the European Space Agency, which is planning a Mars landing in 2020, is extremely interesting”, said Eugen Elmiger. “This is a very big development challenge.”

Said Karl-Walter Braun, “Our CTO system (configure-to-order and e-shop) provides sales teams and customers with a tool that enables them to configure and order the optimal drive solution for their needs from anywhere in the world.”

With many new products and noteworthy projects, maxon is confident about its outlook for the remainder of the financial year.

Dr_Karl-Walter_Braun__CEO_Eugen_Elmiger450px

Pictured: Dr. Karl-Walter Braun (Majority Shareholder of maxon motor ag) and Eugen Elmiger (CEO)

 Overview of the maxon motor group
The maxon motor group, with headquarters in Sachseln (Obwalden, Switzerland), specialises in the development, manufacturing and sale of high-quality drive components and systems. The company is present in all key markets and has 2,238 employees. It has production facilities in Sachseln (CH), Sexau (GER), Veszprém (HU) and Sejong (KOR), Neyron (FR), and Enschede (NL). In the 2015 financial year, the group achieved a consolidated revenue of CHF 402.5 million. maxon motor produces the smallest positioning drive in the world, with a diameter of only 4 mm. The development of special motors for low and high temperatures has had far-reaching consequences: maxon products can today be found from deep inside the Earth to distant Mars. More information can be found at www.maxonmotor.com.au

Brushless maxon EC motors at the international space station.

maxon EC Drive systems can be found in experimental robots on board the ISS.

The International Space Station (ISS) are testing robots to perform tasks in place of astronauts. One such experiment, called the “Robot Experiment on JEM, or “REX-J”, has been in the Japanese unit of the ISS since 2012. The robot was developed to kick-start a new group of astrobots that can move across the space station, lift loads or perform inspections. Designed to move across a surface like a spider, the REX-J can be operated remotely from the ground control center with no interaction from the ISS crew. There are several brushless maxon EC max motors, planetary gearheads and encoders making up the drive systems in this specialised robot. Full application notes are available on the maxon motor Australia Website.

For more information please contact maxon motor Australia on +61 2 9457 7477.

EC_max_Totale_450px.jpg

maxon brushless EC-max motors, found in the ISS experimental robots. © 2016 maxon motor

Unmanned vehicles: the maxon motor drive solution.

Across the many and varied robotics applications be they surgical, UAV, humanoid, collaborative or industrial robots, maxon motor offers motor and drive solutions.

Unmanned robots step-in for humans when the environment is too dangerous or rugged to tread. These robots are designed to perform a variety of tasks, operate independently and negotiate tough terrain. The motors and drives need to be 100% reliable particularly when the environment for repairs is dangerous, impractical or near-impossible for humans to negotiate. Because these microdrives run on batteries, engineers look at the energy efficiency for the longest life-span possible. These drives are configurable on-line to suit specific application needs and ready to be shipped after 11 days.

The maxon motor drive solution

Offering high-energy efficiency, extreme power packed into small spaces, precise position & speed control and very high torque output. The brushed DC motor with planetary gearhead and maxon X-series encoder is pictured below. maxon motor recommends a DCX 22 with graphite brushes for robust operation fitted with a GPX HP gearhead and ENX 16 EASY encoder.

Other maxon drive solutions to consider

  • Brushless DC motors: The EC-i 40, EC-i 40 High Torque with EASY Encoder.
  • Brushless flat motors: EC45 flat, EC 60 flat and EC90 flat with MILE Encoder.
  • Controllers: ESCON Module 50/5, DEC Module 50/5 or EPOS2 Module 36/2.

View the entire maxon EC program.

For more information on motor and drive needs for unmanned robotic applications please contact maxon motor Australia on +61 2 9457 7477.

 

 

Very small brushless DC Flat motor – in space.

10mm Diameter brushless flat motor supplied by maxon motor Australia with specific customisations for use in space. An example of the extreme miniaturisation possibilities for test, research and exploration robotics.

This brushless DC flat servo motor (commonly referred to in Australia as a pancake motor and globally as a BLDC motor) has an outer diameter of 10mm and a motor length of just 3.25mm. The motor is capable of a top speed of 22000 rpm based on a 4870 rpm/volt constant (KV). Brushless flat motors are characterised by a high torque per volume and normally have low speeds due to a “lever arm” effect, this tiny motor bucks this trend achieving speeds normally only possible from traditionally shaped brushless motors. The motor is available with and without hall sensor feedback to broaden the motor control miniaturisation possibilities.

The emerging swarm robotics trend, miniature spacecraft and micro satellites have an increasing demand for tiny DC motors that implement their gyroscopic effects to orientate the devices. Shown here is a highly customised version that has been adapted for use in outer space. In particular, a vacuum capable lubrication Braycote 601EF has been used in the ball bearings and the shaft has been specifically modified to suit the inertial load.

Contact maxon motor Australia in their Sydney office for detailed assistance with motor customisation.   Ph. +61 2 9457 7477.

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