Archive | DC servo motor, Robotics, Automation RSS for this section

Unlocking the secrets of the spine.

Research and development into the spinal cord has taken an unconventional approach at The Swiss Institute of Technology.

Our brain is the central processing unit of our motor skills and functions. But it does not control our physical movements alone. The contribution that our spinal cord makes to our physical actions has driven two investigative questions from a team at the Swiss Federal Institute of Technology in Lausanne – How do these motor circuits work and what is the underlying control mechanisms for the movement of vertebrates? To better understand the secrets of the spinal cord, they have a dedicated Lab, called the Biorobotics Laboratory or Biorob for short. Here, they build robots to better understand mobility in living beings, drawing inspiration from many different animals where motor control happens mostly in the spinal cord. From this they built a robot called the Pleurobot, based on a Salamander. Powered by 27 maxon brushless frameless DC motors the robot can move on land and in water seamlessly mimicking the actions of the amphibian. Primarily its use is to assist with understanding how the nervous system in a spinal chord operates and will assist research in the neurosciences and biomechanical fields contributing to neuroprosthetics and paraplegia therapies.

For further information contact maxon motor Australia Tel. +61 2 9457 7477 or visit the Swiss Federal Institute of Technology’s BioRob Page – Pleurobot.

Advertisements

Nature inspiring robotics

For many, many years nature has inspired engineers in evolving and enhancing technology to create powerful and proficient robots. Here are some examples of current creative developments.

Birds, Dogs, Snakes and Elephants are just some of the animals inspiring mechatronic engineers to design state of the art robots. Here maxon takes a closer look.

The bionic bird A French company has developed a bionic bird toy that can be controlled with a smartphone. A lightweight 9 grams, the bird can achieve speeds of up to 20 km/h and has a range covering more than 100 metres. The bird presents an alternative to propeller drones.

bionic bird

ANYmal Engineers at ETH Zurich developed a four-legged robot that was made for very harsh conditions and can move autonomously. Since its inception in 2009, ANYmal has evolved into machine that can conquer inclines, run, jump and press elevator buttons. Using laser sensors and cameras, the robot continuously creates a map of its terrain, knows where it is and navigates through the changing landscape. Weighing around 30 kg it can carry a payload up to 10kg and run for 2 hours on a fully charged battery. The future use for the ANYmal is expected for inspections, rescue operations or the entertainment industry.

anymal

The underwater snake

A modular underwater robot snake has been developed for use in inspections, maintenance and repair work reaching distances and places that conventional underwater robots are unable to reach. The robot is flexible and has moving connecting parts with the option of mounting tools. Inside the connecting modules are maxon brushless DC motors with customised gearheads. The underwater robot has been in constant development for 10 years with the current model reliant on a cable. Future versions include keeping the robot on the bottom of the ocean indefinitely at a docking station from where it can launch into action when needed.

underwater snake

SnakeBot

This robot was named so because it moves like a snake. With a diameter of 6cm it can fit into narrow spaces making it suitable for inspection in unstable environments such as after earthquakes. With independent modules the SnakeBot can also climb up plant legs and posts. There are approx.. 20 maxon EC20 flat brushless motors in the snake, selected for both their high torque and ability to withstand short periods of overload.

snakebot

BionicMotionRobot

This robot is modelled on an octopus’s tentacles and elephant’s trunk. With skin made of innovative fibre technology this robot offers flexible movement that can bend in three different directions at the same time. The robot is pneumatic and lightweight with 12 degrees of freedom and can carry up to three kilos of payload.

octophant

For further information on any of these examples please contact maxon motor Australia tel. +61 2 9457 7477.

Inspired by nature. Created by engineering. Powered by maxon.

Biology and engineering have been combined to create the world’s first prosthetic foot with propulsion powered from a maxon DC motor.

Our calf muscles provide the essential power, control and stability for walking. Those who’ve had below the knee amputation tire very quickly walking on a prosthetic foot. Step in Hugh Herr, Professor at MIT Boston who developed The Empower bionic prosthetic foot along with the Ottobock Group, a world-leading supplier of prostheses. Hugh himself is a double transtibial amputee resulting from a mountaineering accident. Hugh and his team drew inspiration from nature to create The Empower combining both biology and engineering together.

The Empower is a third generation newly developed bionic foot. A research team spent 16 months to make walking feel more natural by using a carbon spring which transfers energy directly to the foot. A powerful maxon DC motor refines the energy pulse delivered by the spring and provides the missing power of a calf muscle, step by step with each toe push-off. Several sensors “tell” the prostheses which phase of movement the foot is in, at any given time, so that it can perform the corresponding action. This allows for short sprints, which were previously deemed impossible, as well as walking on uneven ground and up inclines. What’s more, the greater the load on the prostheses, the greater its energy output becomes, just like a natural foot. The DC motor providing the propulsion is maxon’s EC-4pole 30. Selected for its powerhouse features and high output per unit of volume and weight it provides an ideal ratio between size, weight and power – a key factor in developing prosthetics.

For more information on prostheses and robot assisted rehabilitation please contact maxon motor Australia tel.+ 61 2 9457 7477.

A new prosthetic bionic hand

Prosthetics are a significant engineering challenge because of their conflicting DC motor design goals: high torque, high speed, compact size and the DC motors need to be as energy efficient as possible.

German company Vincent Systems have created a bionic hand prosthesis that is the first commercially available prosthetic delivering haptic feedback about grip strength to its wearer. This is achieved with short pulses of vibration. If the hand were to vibrate evenly, a person becomes familiar to the sensation and eventually stops paying attention to it.

What sets this prostheses apart is that each finger can individually open up. This opens up numerous situations for the wearer such as being able to ride a bike, tie shoelaces, hold a raw egg or open a door. 12 grip patterns are available that can be activated via muscle contractions. Weighing about the same as a human hand it’s available in a version small enough for children, with the youngest wearer being eight years old.

Each individual finger is actively driven by a DC motor, and the thumb is driven by two DC motors. Maxon have up to six brushed DC motors in the hand: DCX 10 DC motors with modified GP 10A planetary gearheads. The drive systems were selected for their compact size and highest energy density currently available from maxon. Plus the drives needed to be durable and function faultlessly for approximately five years while being exposed to diverse and heavy strain every day.

It was important to CEO and founder of Vincent Systems, Stefan Schulz, that patients wouldn’t need their healthy hand to help. “A prosthetic hand should help its wearer and not demand the attention of the good hand.”

For further information please contact maxon motor Australia Tel. +61 2 9457 7477.

 

Shining a light on motor applications.

Brushless flat DC motor with hollow bore for air and light transmission.

Today we exhibit a new motor development featuring a Brushless DC (BLDC) flat motor. Flat motors are also commonly referred to as pancake motors. This unit has a body length of just 38mm and an output power of over 157W and 6000rpm at the shaft in the application. The average motor power rating for the series across 6 variants is 100W. The overall motor diameter is 68mm and it can be supplied with or without protective covers for IP rating. The motor is available with an internal encoder with resolutions up to 16,384qc per revolution making it suitable as a rotary stage of robotic joint actuator. The unique feature though is the motors hollow shaft. This is to enable customers to pass light or air through the bore of the motor. Air transmission is a common requirement for packaging and placement machinery and light or fibre is a common requirement for film and camera gimbal applications. This motor was also manufactured with the customers shaft length and bore specifications in combination with a custom rear shaft extension at the rear from the motor rotor.

Contact maxon motor Australia for motor specifications or assistance with a custom solution Tel. +61 2 9457 7477.

New maxon motor catalogue

maxon motor have released the 2018/19 catalogue. Entitled “High precision drives and systems” the new catalogue theme is based on maxon motors focus on building complete drive systems including DC motors, gearheads, sensors and controllers.

maxon motor will continue to be the world’s leading supplier of high precision brushed and brushless DC motors and gearheads but also have expanded into cross-platform system solutions from a single source. In addition to the new capabilities expansion maxon have released a large range of new products. These include: A new square format 16mm brushless DC motor, 13mm and 16mm ECX high speed brushless motors, the new ECi-30 low cost high torque BLDC motor, an entire range of frameless brushless motors that are particularly suitable for wheel hub applications and robotic joint actuation, new encoders and various new motor control units. The first torque levels from a direct drive maxon motor at 1Nm have been achieved with the new 260W flat motor that is less than 40mm long and a series of motors with a hollow bore are handy for applications that require a passage for cables, air or light. Print versions and online e-paper versions have been released.

For customised solutions contact maxon motor Australia Ph: +61 2 9457 7477.

Brushless DC flat motors – in parts.

maxon motor Australia’s new frameless DC motor and encoder set allows even further miniaturisation and integration. The new motors meet the increasing need for smaller robotic actuation by assembling individual parts directly into the robotic joint.

This is the new frameless brushless DC motor (BLDC) with a diameter of 45mm and an assembled depth of just 23.7mm, it has a continuous rating of 50W. 70W and 130W versions are also available. The frameless design is particularly suitable for processing machine or rotary stage manufacturers who need a large through bore to pass cabling or tubing. For positioning a high resolution magnetic encoder ring also with the same bore as the motor rotor is also supplied as components. The encoder ring is marked with the zero position to allow alignment with the motor zero commutation point in the application and is available in IP rated, absolute and incremental options. The combination gives a low profile large bore positioning system made up from standard parts with shorter lead times than specialty manufactured complete assemblies. The second advantage is for space saving in applications already containing joint actuation bearings or mounting systems there is no need for a second set within the motor.

Contact maxon motor Australia for assistance with brushless frameless DC motors. Ph: +61 2 9457 7477.

Maxon release new product: flat BLDC motor with cables.

Driven by customer demand, maxon release modifications to their flat / pancake motors.

maxon motor have altered the EC45 and EC90 flat BLDC motors. Now with the option to add cables with a pre-mounted connector by default and in combination with the integrated MILE encoder. The motors offered are the EC 45 flat in 50 & 70 W versions or 30 W by request. The EC 90 flat 160 W and 260 W is now available in cable version. The cable versions feature a much smaller footprint by eliminating excess PCB overhang from the side of the motor.

The flat design of the brushless DC flat motors makes them ideal for many applications, particularly robotics and industrial automation. Offering internal or external rotor motors, the flat BLDC motors are perfect for when space is limited being small and lightweight but with powerful torque. The simple and considered design means that production is largely automated, keeping prices as low as possible.

For more information contact maxon motor Australia tel. +61 2 9457 7477.

DC motor positioning controller with additional benefits.

There are additional connectivity options with maxon’s positioning controller, the EPOS4.

The addition of an expansion board now allows maxon positioning controller, the EPOS4, to be integrated into any EtherCAT network as a slave using the CoE standard (CAN application layer over EtherCAT). The EtherCAT card developed for this use can be combined with the EPOS4 controllers in a housing, as well as with all EPOS4 modules. The benefits widen the applications where compact positioning controllers are needed, for example where short cycle times are important in synchronized multi-axis systems.

EPOS4 controllers are suitable for controlling both brushed and brushless DC motors. They are known for their high power density and excellent value for money. For more information about maxon’s EPOS controllers, please visit epos.maxonmotor.com or tel. +61 2 9457 7477.

Brisbane Boys College creating robots and beating experts at their own game

Created by Year 12 students from Brisbane are soccer-playing machines that achieved first place at famed international competition, RoboCup.

Brisbane Boy’s College (BBC) has a dedicated robotics program with teams participating in regional, state, national, Asia-Pacific and international Robotic competitions. In 2017, five participants from BBC formed a team and visited Nagoya, Japan for the annual RoboCup competition. And they beat the best of the best with their soccer-playing robot.

Weighing just over 1 kg, the robots had to be remotely operated meaning everything had to be programmed and no human touch was allowed. To win the world superteam champions lightweight category for under-19s, the boys’ robots acted as either goalie or striker against, and with, machines from other countries. The Chinese team had the fastest robots and received the highest score for gameplay but Australia won on accuracy and coding. Maxon DCX motors and gearheads are in the wheels of the robot. Maxon motor Australia is a proud supporter of BBC.

Team captain and ex-soccer player, Lachlan Grant, said the programming and circuit board building was extremely complex, and it was nice to see their win make news for the school, traditionally renowned for rugby and tennis. Master in Charge Colin Noy said the boys’ skills were so good the school gets former students, now at university, to coach instead of teachers. “In fact, one European university lecturer attending the championships told us the programming level of our students was higher than most of his Masters students,” Mr Noy said.

“Our robots were to the most responsive and most accurate in the competition.”

To watch the BBC robots at play click on this YouTube link. For more information on DC motors in robotic applications contact maxon motor Australia tel. +61 2 9457 7477.

%d bloggers like this: