New Autoclavable brushless DC motor range and sterilisation cycles.

There are many different benchmarks in the marketplace for the sterilisation capabilities of devices. maxon motor explain the cycle and testing process for Autoclavable brushless DC motors.

maxon motor develop brushless DC motors that can be sterilised for medical and dental applications. Recently released is the new ECX range of motors with sterilisation capability on 13,16,19 and 22mm diameter versions. The new range of motors complement the existing 4 pole sterilisable 30mm brushless 150W motor and offer high speed capability up to 120,000rpm. maxon motor test the brushless motors to either 1000 autoclave cycles or 2000 cycles depending on the product. For motors with hall sensors fitted the motor is typically cycled through 1000 autoclave cycles and without hall sensors 2000 cycles. Gearheads are available with additional shaft seals. With the additional seal they are tested to 2000 cycles and without, 1000 cycles. Another new product that offers a completely sterilisable positioning system for the first time is an encoder rated and tested for 1000 cycles.

The maxon motor internal autoclave testing is carried out with the autoclave with a vacuum phase. The motors are unpacked and mounted without any additional protection. Three vacuum cycles are made at the beginning to ensure the internals of the motor become damp. The sterilisation atmosphere is built up with steam which remains constant for 18 minutes at 134˚C, 100% humidity and 2.3 bar of pressure. The unit is then cooled to 70˚C and dried. Each individual autoclave cycles takes approximately 1 hour. After 100 cycles the motors are removed from the autoclave and visually checked and motor operation is checked. Following this the motor is then removed after 250 cycles and visually checked in addition to data acquisition of the running data, motor noise, vibration and electrical strength test at up to 500V DC. Typical batch test cycles are conducted with 10 pcs and the tests are repeated with design changes. Internal testing of the motors to 2000 cycles takes approximately six months.

Contact maxon motor Australia for assistance with Autoclavable brushless DC motor options Tel. +61 2 9457 7477.

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About maxon motor Australia

maxon motor is the world’s leading supplier of high-precision drive systems. More than 40 years’ experience, constant innovation, top-quality products and competent customer service make maxon motor a reliable partner in the drive technology sector. We are driven by your specific requirements. The product range incorporated in the modular system is comprehensive: Brushed and Brushless DC motors with the unique ironless maxon winding Flat motors with iron cores Planetary gears, spur gears and special gears Sensors (encoders, DC tachos, resolvers) Servo amplifiers, position controllers and control electronics High-tech CIM and MIM components Customer specific drive solutions. maxon motor is a Swiss company headquartered in Sachseln (Central Switzerland) that employs more than 2000 staff worldwide. With 14 sales companies based in over 30 countries, sales partners in another 10 countries and with six production sites, maxon motor are able to provide locally-based and competent customer service. maxon motor helps provide innovative solutions at competitive prices for numerous applications in various markets, such as Medical technology, Industrial automation and robotics, Aerospace industry, Automotive industry, Communication, Consumer applications, Inspection and Instrumentation and Safety engineering. maxon motor Australia is based in Mt Kuring-Gai NSW and our staff will be happy to help you with all your DC motor and technical enquiries. www.maxonmotor.com.au

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