Crawling Search and Rescue Robot

As part of their Bachelor studies, students at the Swiss Federal Institute of Technology Zurich (ETHZ) have gathered in a focus project to develop a multiparite articulated crawling robot. It’s name is the agenda; because Traloc is acronym for “track” and “localisation”. Hence, it is already said how the robot moves – just as in a tractor crawler’s track – and the purpose it is being used for – localisation and detection of buried or trapped persons.

What if the search for survivors could be performed by a robot that would be remotely controlled through the scene of devastaion from a safe distance? How can the risks for on-site rescue teams be minimalised? How can the critical, truly limited timeframe following a quake be used most efficiently? How can trapped persons be pinpointed with high accuracy and how can communication with survivors be established? These and similar questions were the team member’s particular focus.

And their answer is not bad at all: Trapped victims can be buried under metres of debris. Localisation and rescue can be a high risk and time critical endeavor, thus demanding the utmost from victims and rescue workers. In this exceptional situation, vibration-free but at the same time rapid and precise localisation of a victim is crucial for an effective rescue. because the probability of survival decreases very rapidly over time.

That’s where Traloc comes in. It is designed to explore hard to reach, unstable terrain, to detect signs of life and to perform precise detection and localisation tasks.


From Vision to reality

The project focuses on theoretical feasibility and possible implementation of a rescue system capable to support and supplement known, well established rescue methods.

Traloc is a modular system, which currently comprises five autonomously propelled, self contained base elements. Each of them features a central drive system that propels tracks on all four long sides to guarantee forward motion regardless of the spatial orientation. Two base elements are thereby interconnected by concept comprises a microcontroller for each base element. It manages propulsion and deflection of the corresponding base element, as well as communication with the other microcontrollers in the system. To provide even higher capabilities, the modular design allows the Traloc’s extension with additional base elements.

Base Element

Foundation stone of the Traloc is a set of self-supporting, cuboidal light-weight structures of about 200 mm side length, each. They are constructed as self-contained modules and provide space for the drives for the tracks and the joint, associated electronics, sensors, and interfaces. The elements are equipped with a pair of tracks on each side which are simultaneously driven by the central drive system. At their front faces, they feature a freely movable, motorised gimbal joint.

Main Drive

The track pairs along the sides of each base element are made of double toothed belts. They are simultaneously driven by a single motor via a central worm reduction gear with four output shafts – another development of the Traloc team. This drive principle has the advantage of being capable to dependably move the Traloc, regardless of its actual contact faces. Sensor-based monitoring was deliberately not used. maxon motor’s EC 32 flat IE, brushless flat motors with integrated 1-Q speed controller serve as main drives.

Intermediate Joint

One of the mechanical core components is an innovative , self-designed joint. The idea is based on an actively powered gimbal joint permitting a deflection angle of more than 45° in both planes. The two degrees of freedom are mechanically decoupled, making it easy to control and very robust against external impacts. Each degree of freedom is actuated by an electric motor via a two stage chain reduction drive. In addition, a contactless rotary angle sensor is used to accurately position the joint. Each axis is driven by a brushless DC motor EC-max 22 with a downstream planetary gearhead with ceramic components GP 32C and a 1-Q-EC servo controller DEC Module 50/5.


The modular setup of the system bears great potential for the implementation of sophisticated algorithms for specific control of the individual base elements. In order not to stress the project’s very restricted timeframe too much, complex motion control has not been implemented with the present prototype. Nevertheless, alternative options could be demonstrated in detail.

Traloc features an interface, by which rotating angles of the individual intermediate joints and driving speed are transmitted. For the drive control, a number of methods, such as trajectory planning via MATLAB, a graphical control console or the pioneering self-designed “snake controller” are available.

With the latter, the operator holds a miniturised model of the Traloc in their hands. The desired changes in the shape can be determined by adjusting or moulding the individual limbs of the “snake controller” against each other. The driving speed is preset with a slider control. The Miniature Traloc’s deviations are then flatened and sent as parameters to the corresponding controllers of the base elements, thus recreating the form and position of the “snake controller”.

The control parameters are transmitted via trailing cable which also hosts lines for energy supply and for data transmission of the robot’s onboard environment sensing instrumentation.


The camera mounted up-front on the first base element can move in all axes. Besides horizontal and vertical pans it can also look backward, over the Traloc opposite to the direction of travel.

An inertial measuring system is located in the middle base element. It monitors the Traloc’s spatial orientation and transmits the data on location, position, and geographic orientation to an extrenal CPU. The data is then used to determine the position of pinpointed victims as well as for calculation of the Traloc’s safe returning path. Originally, provision of all the base elements with individual inertial measuring systems was planned, but could not be implemented due to lack of time.

True Fact and Fictional Future

The Traloc team deserves extra compliments for its “robot of another kind” and the associated methods of resolution. Within the scope of the focus project, the principle objectives have all been fulfilled. Obviously, the project has not conclusively answered all aspects in respect to an in-practice application in a real disaster situation. Yet, the basic design structure has been successfully completed and has proven practical. Further investigation analyses are under way. With the participation of the Military Disaster Relief (search and rescue operations, part of the disaster relief framework of the Swiss Armed Forces and Civil Affairs Support), of RUAG Defence and various disaster relief organisations, the potential for further development and future utilisation of Traloc are being evaluated


About maxon motor Australia

maxon motor is the world’s leading supplier of high-precision drive systems. More than 40 years’ experience, constant innovation, top-quality products and competent customer service make maxon motor a reliable partner in the drive technology sector. We are driven by your specific requirements. The product range incorporated in the modular system is comprehensive: Brushed and Brushless DC motors with the unique ironless maxon winding Flat motors with iron cores Planetary gears, spur gears and special gears Sensors (encoders, DC tachos, resolvers) Servo amplifiers, position controllers and control electronics High-tech CIM and MIM components Customer specific drive solutions. maxon motor is a Swiss company headquartered in Sachseln (Central Switzerland) that employs more than 2000 staff worldwide. With 14 sales companies based in over 30 countries, sales partners in another 10 countries and with six production sites, maxon motor are able to provide locally-based and competent customer service. maxon motor helps provide innovative solutions at competitive prices for numerous applications in various markets, such as Medical technology, Industrial automation and robotics, Aerospace industry, Automotive industry, Communication, Consumer applications, Inspection and Instrumentation and Safety engineering. maxon motor Australia is based in Mt Kuring-Gai NSW and our staff will be happy to help you with all your DC motor and technical enquiries.

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