A lot goes into maxon motors and they go into a lot of things.

First earth, then outer space and now underwater. The new Aquatic division at maxon motor develop DC motor actuators, thrusters and systems for subsea use.

Focused on applications that require reliability and efficiency the new maxon subsea motors use BLDC (brushless DC motors) in pressure compensated oil filled housings. ROV and AUV applications will benefit from maxon motors’ lighter and more powerful new solutions including four new thruster sizes. The MT20, MT30, MT40 and MT70 can be used at depths to 6000 meters with their corresponding maxon pressure compensators. The maxon thrusters for AUV and ROV applications also have the ability to have the propeller geometry optimised for special requirements, or to use the standard propeller geometry that is most efficient in one direction and has approximately 80% in reverse thrust. External componentry of the thrusters are made from titanium or plastic for use in salt water and all parts have been isolated to prevent galvanic reactions.

A dedicated subsea area with data sheets, application solutions and stories from the field can be found by searching for aquaticsolutions.maxonmotor.com or contact maxon motor Australia on +61 2 9457 7477.

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New DC motor technology released from maxon.

maxon motor is introducing new miniature brushless DC motors, brushless frameless motors in kit form and EtherCAT positioning controller solutions.

A number of new products are released from DC motor drive specialist maxon motor. More configurable brushless DC motors (from the ECX SPEED range) in both Standard and High Power options are available with diameters of 13mm and 19mm, along with matching planetary gearheads and encoders. This brushless DC motor has very high speeds and is particularly suitable for power tools and demanding speed & positioning control tasks. All components can be configured online. These customised drives are assembled using automated processes and are ready for shipping after no more than 11 working days.

Newly released is the popular high-torque powerful brushless flat DC motor available in a frameless kit. This means that the stator and rotor are delivered separately and joined only during the assembly of the device. This brushless frameless kit is especially suitable for robotics applications where space is constrained.

Maxon have also developed their compact EPOS4 positioning controller to be equipped with an EtherCAT expansion board for integration into any EtherCAT network.

These innovations are on display from November 28 to 30 at the SPS IPC Drives exhibition in Nuremberg, Germany.

For more information on any of the above new products please contact maxon motor Australia tel. +61 2 9457 7477.

maxon establishes collaborative innovation lab

maxon motor have formed an innovation lab with the Lucerne University of Applied Sciences and Arts.

The Lucerne University of Applied Sciences and Arts has entered a partnership with maxon motor headquarters by setting up an R&D lab on campus. Perfectly married where the University contributes its R&D expertise in the fields of robotics, mechatronics and embedded systems; and maxon motor will supply DC motors and accessories alongside practical experience. The aim is to develop intelligent mechatronic systems at the grass-roots level.

For more information please contact maxon motor tel. + 61 2 9457 7477.

New 30mm brushless DC motor range

maxon motor have released a new range of 30mm diameter brushless DC motors in versions that offer increased torque or increased speed.

The new range will initially consist of 4 power versions ranging from 30 to 75W. They feature uncompromised quality with all stainless steel laser welded flanges and body. Stainless steel large dimension preloaded ball bearing system and a hardened stainless steel shaft. They integrate into the maxon modular system with a range of encoder and gearbox selections allowing engineers to create a dedicated mechatronic solution for each application. The range uses the latest production technologies offered by maxon motors new manufacturing facility in Korea which achieves a cost competitive solution suitable for general automation, power tools, seat actuators and process control machinery. Maximum speeds of 15,000rpm and selectable winding configurations allowing for use on 12V, 24V and 48V DC systems add versatility and this is coupled with torque levels over 100mNm from a 30mm diameter motor. These features give the new product series a unique offering compared with traditional maxon brushless DC motor products, further expanding application possibilities.

Contact maxon motor Australia for assistance or information. Ph: +61 2 9457 7477.

Driven magazine: out now.

maxon motors global magazine takes a look at startup companies, service robots and DC motor technology.

Startup companies are exciting and driving the world of innovation and technology. Maxon looks at four companies launched recently that have addressed simple solutions to everyday challenges and interview a founder of one of the startups. The magazine covers service robots and the pros and cons they offer, we visit a delivery service for organic products in Lausanne and take a closer look at soccer robots that played in this year’s RoboCup final.

driven is all about DC motor and drive technology and is published twice a year in three languages. All previous issues are available online in the driven app, which can be downloaded from the App Store and Google Play Store.

For further information contact maxon motor Australia tel. +61 2 9457 7477.

IP65 DC motor with encoder, brake and gearbox.

First Delivery of KAG IP65 DC motor, gearhead, encoder and brake combination with gasketed flanges and rubber sealed bearings. Suitable for harsh operating environments, transportation and agriculture applications.

Pictured below is the first example of the Kählig Antriebstechnik M80x80 24V 128rpm DC motor + 24V holding brake, digital encoder and 81mm 25:1 planetary gearbox. All the individual components have been specially flanged and gasketed for sealing against moisture and particles to IP65. This particular example was from the first shipment in Australia and supplied for an Agricultural application. Though it is also suitable for machining and process control applications with harsh environments. The robust nature of the product also has advantages for the transport industry, in particular, automatic trailer covers. The combination and sealing process is available on all KAG motors with suitable flange area for an O-ring groove and gasket combinations and are modified on request. Featuring robust and reliable German-built quality at a competitive cost the KAG IP rated motors are proving popular in Australia.

For more information or application assistance please call +61 2 9457 7477.

New high resolution encoder for DC motors and when to use them

maxon motor release its new ENX 16mm RIO encoder with 65,536 counts per turn for DC motor applications requiring fine positioning and constant velocity.

This new encoder has been released with 262,144 quad counts per revolution. But where to use resolutions not seen in such a tiny size encoder? An example would be pick and place machines for the placement of electronic components during pcb manufacture. New microprocessors and FPGA devices can have up to 2601 contact points on a 0.4mm grid. The pick and place machine for this part would need a controllability of nine hundredths of a revolution and the accuracy would require an encoder to be fitted to the positioning motor with ten times this amount. Also applications with demanding constant velocity requirements require high resolution encoders. Enabled by continuously increasing processing speeds new high resolution encoders vastly improve the feedback loop. Each example requires the high resolution and also error free signals at high speeds. The RIO is an Reflective Interpolated Optical design that allows cor compact dimensions of 16mm diameter and 7mm length. Output signals are RS422 differential including an index pulse. Delta robots, Precision manufacturing tools, 3D printers and the semiconductor industry can all benefit from this new product.

For more information please contact maxon motor Australia tel. +61 2 9457 7477.

Technical report on energy efficiency in small DC motors

The maxon academy have released a new two part technical report into the energy efficiency of small DC motors, micro drives and subsystems.

The maxon motor academy headed by Dr Urs Kafader provides acclaimed technical reports, educational textbooks and technical training on all aspects of DC motor drive systems and associated control devices. The latest technical document authored by maxon motor technical trainer Jan Braun focuses on energy efficiency and highlights how motor efficiency requirements have affected the design of many products. Application examples and selection processes are given throughout. Topics include motors operating in the no-load range, motors operated at standstill, control, load mechanics, pulse width modulation and motor chokes. In an increasingly battery powered and greener world high efficiency design and the correct selection of components are becoming more and more important. maxon motor strives to further educate not only its own engineers but also the designers of the future. Contact maxon motor Australia for a full copy of the technical report and other resources that are available from the maxon academy. Ph: +61 2 9457 7477.

New IP67 12V and 24V DC motors with internal encoder and holding brake.

Supplied via maxon motor Australia, specifically designed for the Agriculture industry is the first of the new IP67 12V and 24V DC motors with an incremental encoder built inside the motor body.

The first motor in this series being developed is the 80mm diameter 172mm long 250W brushed permanent magnet motor assembled with 81mm IP67 gearheads. The IP67 gearhead range has an large reduction range to select from facilitating torque production of up to 180Nm. The internal magnetic encoder sits behind the motor commutator, has two channels and can be run on either 5V DC or 24V DC. Mounting the encoder internally also has the advantage of freeing up the motor rear shaft where an external holding brake can be fitted. The first units supplied will have a B56 brake that combined with gearing can provide the 180Nm of torque also for holding the load in place on the unpowered condition. Future versions will have the option of either power activated or power de-activated holding brakes also with a sealed enclosure for harsh environments.

Contact maxon motor Australia on +61 2 9457 7477.

Zero Backlash gearhead and DC motor assembly.

Achieving a combination of zero magnetic cogging and zero backlash in a 24V gearmotor assembly.

This new motor and gearhead from maxon motor Australia achieves over 60Nm on a continuous basis at only 10A current draw with a 24V DC supply. New achievements in the 94% efficient motor which features a coreless zero cogging winding (detent free) coupled with a zero backlash gearhead that features high stiffness levels make the drive suitable for robotics and process applications that require completely smooth motion with high power density. Sealed and lubricated for life the combination can handle harsh industrial environments and a -30 +100C ambient temperature range. Gearhead ratio reductions up to 160:1 can also be multiplied by large amounts by stacking planetary input stages and high resolution encoders allowing for accurate positioning tasks. maxon motor Australia now have the ability to configure zero backlash solutions to suit the application requirements. Contact our application engineers for configuration assistance tel. +61 2 9457 7477.

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